Planning and scheduling are major challenges for many organizations. The variables within processes can make or break a company, and unsatisfactory production planning leads to high operating costs and potential losses.
SYSPRO’s Manufacturing Operations Management solution provides complete manufacturing lifecycle management from planning, scheduling, publishing, collecting, tracking and analysing to optimise and improve end-to-end manufacturing operations. Together with SYSPRO’s ERP this Manufacturing Execution System (MES) offers a unique level of delivery, cost and quality control of manufacturing operations for job shop, batch production, production line and mixed mode environments.
Planning and scheduling attuned to the various manufacturing modes, recognizes available resources, tools and equipment, required maintenance and quality as it lays out and maintains the best schedules for completing work on time and making the most of available resources. Integrated quality management also manages equipment calibration cycles and corrective actions as well as product quality testing and certification needs.
A 360Ëš View of Production
Manufacturing Operations Management supports your complete manufacturing lifecycle, to provide you with a 360Ëš view of your production. In addition, the solution also enables you to automatically connect with machines in order to read data without manual inputs.
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Advanced Planning and Scheduling
SYSPRO’s Manufacturing Operations Management Solution incorporates an advanced, finite capacity based, planning and scheduling (APS) system allowing you to quickly and accurately schedule while minimizing downtime.
The solution enables organisations to create accurate schedules that factor in constraints around tooling, machines, personnel and inventory. Manufacturers are then able to make smarter use of materials and resources helping them deliver to customers faster and in the most cost-effective way possible.
Manufacturing Operations Management meets all of your production planning and scheduling needs and provides you with the following benefits:
- Â Flexible and simple to use
- Â Easily create, update and share schedules
- Â Shorten delivery times with smarter use of materials and resources
- Â Give accurate customer promise dates by quickly simulating scenarios based on real capacity
Shop Floor Data Collection and Tracking
Frontline managers need complete visibility and control of the shop floor to prevent problems such as overruns, downtime, poor employee or machine performance and excessive scrap from occurring. Collecting this data by conventional methods can be complicated, time-consuming and expensive.
SYSPRO’s Manufacturing Operations Management Solution incorporates shop floor data collection (SFDC) from your employees and equipment with options to automatically connect your machines in order to read data without manual inputs, helping to digitise your factory (Industry 4.0).
The solution provides manufacturers with real-time shop floor visibility, helping to eliminate manual processes and increase productivity. It enables you to execute production plans while simply and accurately capturing and measuring activities on the factory floor such as labour hours, materials issued, quantities reported, scrap and more.
Manufacturing Operations Management meets all of your shop floor data collection and tracking needs and provides you with the following benefits:
- Simple and accurate data collection
- Real time status tracking of jobs, employees and equipment
- Powerful employee and equipment performance analysis
- Seamless integration with SYSPRO ERP
- Option to export data to your payroll systems
Factory Performance & Loss Management
If you can’t measure it, you can’t improve it…to increase your productivity and lower production costs you need benchmark your performance and minimise loss within your manufacturing process.
SYSPRO’s Manufacturing Operations Management solution provides out of the box factory performance and loss analytics to allow your organization to drive to world class standards for overall labour effectiveness (OLE), overall equipment effectiveness (OEE) and total effective equipment performance (TEEP).
The solution utilises Six Big Loss analysis to identify, classify and quantify your loss enabling you to determine the countermeasures that will help to reduce them.
Benefits include:
- Out of the box analytics
- Lower production costs and higher margins
- Increased productivity and output
- Competitive advantage
Lean Manufacturing & Continuous Improvement
To gain a competitive advantage in the global marketplace you need to benchmark performance of your resources against world class standards and then work to improve them.
SYSPRO’s Manufacturing Operations Management solution helps to drive lean six sigma continuous improvement initiatives with management alerts, issue logging and workflow, online documents and more, providing the tools and analytics essential for effective manufacturing operations management to help you compete in today’s market.
